When working in a warehouse environment, efficiency is the key to productivity and profitability, which is why it is so important to identify systems that can help to streamline processes.
For many warehouses it is automated guided vehicles that are transforming the way in which they work. They have proved to be a game changing solution for material handling of warehouse management in a world where the demand for faster, safer and more efficient operations has become key.
In this article, AGV manufacturers, Aerocom, take a look at the ways in which automated guided vehicles are enhancing warehouse efficiency and find out more about what they can offer.
What are automated guided vehicles (AGVs)?
An automated guided vehicle (AGV) is an autonomous vehicle that has been designed specifically to transport materials within a manufacturing environment without the need for any human intervention.
They work in a variety of different ways, combining the technology of sensors, navigation systems and control algorithms, amongst other things, to navigate their way through predefined routes. They are then able to perform routine tasks such as loading, unloading and transporting materials throughout the warehouse.
There are a wide range of different AGVs available that can cater to different material handling needs. The advanced technology at the core of these AGVs allow them to operate efficiently in a fast-moving environment where safety, accuracy and efficiency are paramount.
The importance of AGVs
AGVs are now playing a significant role in many warehouse operations to help cope with the demands of complex supply chains. As they are available in tow vehicles, unit load carriers, forklift AGVs and autonomous carts, they can perform a wide range of tasks with absolute precision. In a world where labour costs are on the rise and workforce shortages are very real problem, these automated vehicles are now helping warehouses to address a range of different issues.
A warehouse environment can be a dangerous one and so safety has to be the number one concern. AGVs have also played a role in this as they have been able to reduce the element of human error. By using predefined routes, they know exactly where they are going and use things like cameras and sensors to ensure they do not collide with anything on the way. As they work without any human intervention, they can help to keep the workforce much safer and free from accidents and incidents.
The key benefits of AGVs in warehouse operations
Enhanced productivity
Enhanced productivityAGVs have primarily been introduced to workhouse environments in order to help increase productivity levels. They are able to work 24 hours a day without suffering from issues such as fatigue, which means they are able to increase output levels. They also help to free up staff members who can then focus on higher value tasks making the whole system more efficient and more productive.
Cost effective
Whilst there is significant investment needed in AGVs initially, they can very quickly reduce labour expenses by automating some of the most repetitive tasks in the warehouse. Many workplaces have also seen a reduction in costs associated with things at workplace injuries and errors meaning that the long-term return of investment for an AGV system remains high even in spite of the initial investment required.
Improved accuracy and consistency
When working with AGVs, their route is not only planned, but all of their work is predetermined too. They will know exactly what they are supposed to be handling and where it should go, which helps to eliminate human error. They can benefit from real time data integration with a wide range of warehouse management systems to ensure precise tracking at all times, making them extremely accurate in material handling and inventory transport.
Improved safety levels
AGVs work in a variety of different ways, but most are fitted with things like sensors and collision avoidance systems to help prevent accidents. This means they play a significant role in creating safer working environments with reduced human-vehicle interactions. They can also help a business to be compliant with a number of different safety regulations thanks to their consistent operational practices.
Flexible and scalable
One of the best things about AGVs is how flexible they are able to be. They can instantly adapt to any changing warehouse layouts and new demands that are put upon them, all they need is a change in programming. They are also incredibly scalable, whether working in a small business or a large operation as they can be added to a growing network or adapt their functions as the business grows.
Applications of AGVs in warehousing
AGVs can be used in a variety of different ways, but they are most commonly employed for material transport. They can help to move raw materials, finished goods and packaging materials efficiently, particularly in things like cross-docking operations to allow for faster turnaround times.
They are also used as part of the order fulfilment process as they can assist in picking and packing. Certain types of AGV come fitted with robotic arms that can help with automated order assembly and can be easily integrated into any system. This also makes them very useful for inventory management, where automating stock replenishment and cycle counting can help to make a warehouse more efficient.
In warehouses that have cold storage or hazardous environments then it is important to keep the workforce safe and so AGVs are often used in their place. They are able to excel in extreme conditions where human operation can sometimes be challenging, and so they are increasingly used in pharmaceutical and chemical storage facilities.
There is no doubt that AGVs have had a transformative impact on warehouse efficiency, safety and cost management in recent years. Many businesses now find themselves at the centre of an incredibly competitive industry so it is essential to embrace automation in order to be at the forefront of your industry, leading to many more businesses now finding how AGV solutions can be tailored to their specific needs.
Contact Us
If you’re interested in learning more about how automated guided vehicles can benefit your warehouse operations, or if you have any questions about our AGV solutions, get in touch with a member of our team.
